First Indian company entering a niche segment and designing AUTOMATIC TRANSMISSION CONTROLLER for OFF HIGHWAY EQUIPMENTS 2 decades ago for No.1 Indian Mining Equipment Manufacturer
Key reasons
- Monopoly of foreign players in controlling the OFF-HIGHWAY equipment market and sudden withdrawal of support due to change in policies
- Crippled Indian Mining equipment manufacturers due to lack of support in terms of Electronics Hardware and Software leading to stalling of the entire business segment
- Need for continual improvements for better performance as the ECUs had become an integral part of automation / automobiles
What we did ??
- This was our first baby step towards INDIGENIZATION for ECUs for OFF-HIGHWAY EQUIPMENT CONTROL !! We heard them, we captured their requirement , we struggled, prototyped the ECU, slogged on the equipment day and night… could not really achieve at one go… But we braved all challenges posed by unknown segment… and
- WE WERE SUCCESSFUL ALONG WITH OUR CUSTOMER…
- This helped them roll out all the stalled equipments
- We could customize every requirement of the Equipment as per their need
- Now it is more than 20 years and we are the no. 1 suppliers for Automatic transmissions controllers, Shifters, Wire harness, Dashboard instrumentation, Pay load monitoring, Vehicle Monitoring system and many more…
Results
- The equipments fitted with our systems are working successfully in harshest of environments
- We are happy to be recognized by Govt. of India for our achievement
- Customer is happy with our unparalleled support and we are honoured to be a part in most of their innovation programs
Design and development of AUTOMATIC TRANSMISSION CONTROLLER WITH ENGINE ECM INTEGRATION to achieve Fuel Economy and Shock-free Shifts Adopting International Protocols:
Key reasons
- Conservation of non-renewable resource, the fuel… huge volume of fuel being consumed by these equipments and an ever increasing demand
- Operator dissatisfaction due to unpleasant driving experience and increased wear and tear
- Increased warranty claims due to lack of engine-transmission separation
What we did ??
- We designed and developed a fresh concept to adopt Engine ECM control and deployed the international standard protocol
- Conceptualized the intricacies involved in controlling the entire equipment without making the engine to stall
- Adopted diagnostic messages and features helpful for remote diagnosis
- Achieved the best control on engine while giving the operator the best comfort even during shifting
- Optimal utilization of fuel by precisely timed gear solenoid shifting and control
Results
- Best-in-class driving experience which challenges other international equipment manufacturers
- Achieved targeted fuel economy
- Customer satisfaction
Automation of Cement Concrete Batching Plants and Mobile concrete Mixers deployed used in Construction field
Key reasons
- High precision concrete production requirement to meet quality and grade as per Metrological certification standards
- Automatic production with very less human interaction
- Automatic Report generation as an evidence
What we did ??
- We designed and developed ECU with aggregates to measure, record and store the weight values of each material, built close loop control for the batching system to batch with high degree of precision
- Built complex software algorithm to in take proper material composition by measuring presence of humidity in materials and compensating that while batching
- Real-time based report generation through printer as well as data management facility through customized PC software
Results
- Customer received certification for the entire plant and mobile machines from the metrological department
- Increased production due to automation of every process
- Increased sales and expanded line of business for our customers
